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DASH Consult
Safety Training

Combustible Dust Awareness Training

Essential awareness training on combustible dust hazards, risk assessment, and explosion prevention in industrial settings. Classroom-based with case studies and practical exercises.

1 day (8 contact hours) Plant managers, safety officers, operations staff Classroom with case studies

Course Overview

A comprehensive awareness programme covering all aspects of combustible dust hazard management.

Combustible dust explosions are among the most devastating industrial incidents, yet many facilities remain unaware of the risks present in their operations. Materials as common as flour, sugar, wood dust, metal powders, and pharmaceutical ingredients can create explosive atmospheres under the right conditions.

This one-day course provides a thorough understanding of combustible dust hazards — from the science behind dust explosions to the regulatory requirements, engineering controls, and administrative measures needed to prevent them. Through case studies of real incidents and practical exercises, participants will develop the knowledge to identify, assess, and manage combustible dust risks in their facilities.

The course is delivered in a classroom format with group discussions, case study analysis, and practical exercises. No specialist equipment or prior knowledge is required.

Key Topics

What Is Combustible Dust

Understanding the dust explosion pentagon — fuel, oxygen, ignition, dispersion, and confinement. How ordinary materials become explosion hazards.

Common Dust Sources in Industry

Identifying combustible dust materials across food processing, pharmaceuticals, woodworking, metalworking, chemicals, grain handling, and other industries.

Regulatory Framework

Overview of Singapore Standard SS 667, NFPA 660 (the consolidated combustible dust standard replacing NFPA 652), ATEX directives, and other applicable regulatory requirements.

Dust Hazard Analysis (DHA)

Fundamentals of conducting a dust hazard analysis — identifying processes that generate combustible dust, assessing risk, and determining required safeguards.

Engineering Controls

Ventilation and dust collection systems, explosion venting, explosion suppression systems, isolation devices, and equipment bonding and grounding.

Administrative Controls

Housekeeping standards and dust accumulation limits, hot work permit requirements, training programmes, and inspection and maintenance schedules.

Case Studies

Analysis of real-world dust explosion incidents — Imperial Sugar, CTA Acoustics, West Pharmaceutical, and others. Lessons learned and how they apply to your facility.

Learning Outcomes

By the end of this course, participants will be able to:

  • Identify combustible dust hazards in your workplace and processes
  • Understand the dust explosion pentagon and conditions that lead to explosions
  • Recognise applicable regulatory requirements (SS 667, NFPA 660, ATEX)
  • Understand the fundamentals of dust hazard analysis (DHA)
  • Apply engineering and administrative control measures appropriately
  • Develop a dust management plan for your facility
  • Assess housekeeping standards against industry benchmarks
  • Communicate dust hazard risks effectively to management and workers

Who Should Attend

Plant managers and facility managers
Safety officers and WSH coordinators
Maintenance supervisors and staff
Operations staff and line supervisors
Process engineers
Quality and compliance officers

Relevant Industries

This course is particularly relevant for personnel working in facilities that handle or process the following materials.

Food processing and flour milling
Pharmaceutical manufacturing
Woodworking and furniture production
Metalworking and metal fabrication
Chemical processing and handling
Grain handling and storage
Plastics and rubber manufacturing
Textile and paper processing

Course Details

Duration

1 day (8 contact hours)

Format

Classroom with case studies and practical exercises

Certificate

Certificate of completion provided to all participants

Book Combustible Dust Awareness Training

Available for in-house delivery at your premises or as a scheduled public workshop. Contact us to discuss dates and requirements.